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Nanostructured Fe2O3 dispersed on SiO2 as catalyst for high temperature sulfuric acid decomposition—Structural and morphological modifications on catalytic use and relevance of Fe2O3-SiO2 interactions
Applied Catalysis B: Environment and Energy ( IF 20.2 ) Pub Date : 2017-05-21 , DOI: 10.1016/j.apcatb.2017.05.045
Ashish Nadar , Atindra Mohan Banerjee , M.R. Pai , Sher Singh Meena , R.V. Pai , R. Tewari , S.M. Yusuf , A.K. Tripathi , S.R. Bharadwaj

Through our previous studies it was established that non- precious Fe2O3 based catalyst has the potential to replace Pt based catalyst for high temperature sulfuric acid decomposition, the energy conversion step in iodine- sulfur or hybrid-sulfur thermochemical cycles for water splitting (Banerjee et al. [11] and [25]). However, issues like agglomeration and grain growth during prolonged operation still remain to be fully resolved. With an aim to develop low cost, abundant transition metal oxide catalyst with high activity and stability, Fe2O3 nanoparticles immobilized on SiO2 support is explored, anticipating that the Fe2O3-SiO2 interactions may prevent self agglomeration of Fe2O3 nanoparticles. Several catalysts with varying Fe2O3 content ranging from 5 to 20 wt% were synthesized, characterized and their catalytic activity evaluated. Structural investigations by XRD and Mössbauer spectroscopy revealed that the 1000 °C calcined samples contained ε-Fe2O3 as the major phase in addition to minor α and γ-Fe2O3 phases. ε-Fe2O3 were found to be dispersed as nanorods with typical width of 5 nm from HRTEM images. Analysis of surface features by N2-BET surface area, pore size distribution, pore volume and XPS indicated that the majority of Fe2O3 was encapsulated within the mesoporous structure of SiO2 upto 15 wt.%, beyond which Fe2O3 was deposited outside the porous network in an enhanced quantity. The surface area of Fe2O3(15 wt.%)/SiO2 was found to be 99.6 m2/g. Presence of Fe-O-Si linkages was confirmed by XPS, and supported by successive TPR/TPO studies. The extent of reducibility measured via TPR increased with increasing loading and was found to be maximum for the 15 wt.% dispersed samples. The catalytic activity was found to increase with an increase in loading of active Fe2O3 content upto a SO2 yield of ∼ 92% at 900 °C at a WHSV of 27 g acid g−1 h−1, for 15 wt.% and then decreased. Further evaluation of the 15 wt.% sample revealed the durability (100 h) and practical applicability of the composition. The surface morphology, structure and composition underwent modifications during the 100 h operation in order to adapt to the reaction environment (high temperature, steam, oxides of sulfur) and the Fe2O3 (15 wt.%)/SiO2 catalyst exhibited iron sulfate formation and significant surface reorganization. The high catalytic activity can be ascribed to nanoparticulate nature of Fe2O3 and stability due to its anchored structure on SiO2. These findings would inspire the design of active and stable catalyst for high temperature catalytic reactions.



中文翻译:

分散在SiO 2上的纳米结构Fe 2 O 3作为高温硫酸分解的催化剂-催化用途的结构和形态修饰以及Fe 2 O 3 -SiO 2相互作用的相关性

通过我们先前的研究,确定了非贵重的Fe 2 O 3基催化剂有可能替代Pt基催化剂用于高温硫酸分解,碘-硫或杂化-硫热化学循环中的能量转化步骤(用于水分解)( Banerjee等人[11]和[25])。但是,长时间运行过程中的结块和晶粒长大等问题仍然有待完全解决。为了开发低成本,高活性和高稳定性的丰富过渡金属氧化物催化剂,研究了固定在SiO 2载体上的Fe 2 O 3纳米颗粒,并预期Fe 2 O 3 -SiO2相互作用可能会阻止Fe 2 O 3纳米粒子的自团聚。合成了几种Fe 2 O 3含量在5至20 wt%范围内的催化剂,进行了表征,并评估了其催化活性。通过XRD和穆斯堡尔结构调查光谱表明,1000℃下焙烧样品含有ε -铁2 ö 3为除了轻微的α和γ-Fe由于主要阶段2 ö 3个相。ε -铁2 ö 3被发现被分散为具有从HRTEM图像5纳米的典型宽度的纳米棒。用N 2分析表面特征-BET表面积,孔尺寸分布,孔体积和XPS表明,大部分Fe 2 O 3包封在SiO 2的介孔结构中,含量高达15 wt。%,超过此范围,Fe 2 O 3沉积在SiO 2的多孔网络外部。数量增加。发现Fe 2 O 3(15重量%)/ SiO 2的表面积为99.6m 2。/G。XPS证实了Fe-O-Si键的存在,并得到连续TPR / TPO研究的支持。通过TPR测得的还原性程度随上样量的增加而增加,并且发现对于15重量%的分散样品是最大的。发现在900 g的WHSV为27 g酸g -1  h -1时,催化活性随活性Fe 2 O 3含量的增加而增加,直至SO 2收率达到〜92 %。含量为15 wt。%,然后下降。对15重量%的样品的进一步评估显示了该组合物的耐久性(100小时)和实际适用性。为了适应反应环境(高温,蒸汽,硫的氧化物),在100小时的操作过程中对表面形态,结构和组成进行了修饰,并且Fe 2 O 3(15 wt。%)/ SiO 2催化剂显示出铁硫酸盐的形成和明显的表面重组。Fe 2 O 3的纳米颗粒性质和由于其在SiO 2上的锚固结构而具有较高的催化活性。。这些发现将启发用于高温催化反应的活性和稳定催化剂的设计。

更新日期:2017-05-21
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