Journal of Sustainable Metallurgy ( IF 2.5 ) Pub Date : 2023-09-15 , DOI: 10.1007/s40831-023-00735-9 Miao Li , Renlin Zhu , Run Huang , Xianfen Li , Xiaodong Lv , Jing Yang , Xue Deng , Xianze Long
Phosphate rocks mainly contain Ca3(PO4)2, SiO2, and MgO. The vacuum carbothermal reduction of Ca3(PO4)2 with different MgO contents was investigated to determine the maximum volatilization rate of P2 and the transformation of phases in a SiO2–C–Ca3(PO4)2–MgO-based system. The application of reduced slag in the dephosphorization of a converter was discussed. The carbon excess coefficient (CEC), reduction temperature, and equilibrium phase were calculated using FactSage 8.1. The quinoline phosphomolybdate weight method, scanning electron microscopy-energy dispersive X-ray spectroscopy, and X-ray diffraction were used to characterize the volatilization rate of P2, phases, and micromorphology of the reduced slag. The volatilization rate of P2 first increased and then decreased, with the highest volatilization rate of 93.77% obtained at n(MgO/CaO) = 0.50. The reduced slag phase changed from CaSiO3 to 2CaO·SiO2·MgO·SiO2, CaO·SiO2·MgO·SiO2, and 3CaO·P2O5·2CaO·SiO2 solid solutions with increasing MgO content. The diffusion of graphite was hindered by an excessive MgO solid phase when n(MgO/CaO) > 0.50, resulting in the reaction of unreacted Ca3(PO4)2 with 2CaO·SiO2·MgO·SiO2 to form 2CaO·SiO2·3CaO·P2O5 (C2S–C3P2) during the holding process, thus reducing the reduction rate of Ca3(PO4)2. Reduced slag with a small amount of phosphorus can be used in converter smelting to achieve low-temperature dephosphorization.
Graphical Abstract
中文翻译:
SiO2-C-Ca3(PO4)2-MgO基体系中MgO对Ca3(PO4)2真空碳热还原机理的影响
磷矿主要含有Ca 3 (PO 4 ) 2、SiO 2和MgO。研究了不同MgO含量的Ca 3 (PO 4 ) 2的真空碳热还原反应,以确定P 2的最大挥发速率和SiO 2 –C–Ca 3 (PO 4 ) 2中的物相转变。–基于MgO的系统。讨论了还原渣在转炉脱磷中的应用。使用FactSage 8.1计算碳过剩系数(CEC)、还原温度和平衡相。采用磷钼酸喹啉重量法、扫描电镜-能谱仪和X射线衍射仪对还原渣中P 2的挥发率、物相及微观形貌进行表征。P 2的挥发率先上升后下降,n (MgO/CaO)=0.50时挥发率最高,达到93.77%。还原渣相由CaSiO 3转变为2CaO·SiO 2 ·MgO·SiO 2、CaO·SiO随着MgO含量的增加,出现2 ·MgO·SiO 2、3CaO·P 2 O 5 ·2CaO·SiO 2固溶体。当n (MgO/CaO) > 0.50时,过量的MgO固相阻碍了石墨的扩散,导致未反应的Ca 3 (PO 4 ) 2与2CaO·SiO 2 ·MgO·SiO 2反应生成2CaO·SiO 2 ·3CaO·P 2 O 5 (C 2 S–C 3 P 2 )在保温过程中,从而降低了Ca 3 (PO 4 )的还原率2 . 含少量磷的还原渣用于转炉冶炼可实现低温脱磷。