已开发出以纳米粒子作为添加剂的水基悬浮液,以替代油基润滑剂,实现绿色制造。纳米悬浮液配方的优化可以提高它们的性能,从而降低制造成本。然而,开发高性能水基纳米悬浮液需要深入了解纳米添加剂在润滑中的作用。这篇综述总结了水性纳米悬浮液的配方、它们的摩擦学特性和润滑机制。系统地解决了有关纳米悬浮液在轧钢、难切削金属加工和硬脆陶瓷磨料成型中应用的技术问题。该综述有助于理解水基纳米润滑,从而能够配制具有令人满意的制造性能的纳米悬浮液。审查结果表明,氧化物基纳米悬浮液由于其优异的抗磨损性能和高载热能力,是金属成型和加工工艺的合适候选材料。碳基纳米悬浮液因其优异的润滑性和优异的耐磨性而适用于陶瓷成型工艺。特别是,由至少两种不同类型的纳米颗粒组成的混合纳米悬浮液在润滑和冷却方面表现出优异的协同性能。因此,它们在未来韧性和脆性材料的制造工艺中具有巨大的潜力。审查结果表明,氧化物基纳米悬浮液由于其优异的抗磨损性能和高载热能力,是金属成型和加工工艺的合适候选材料。碳基纳米悬浮液因其优异的润滑性和优异的耐磨性而适用于陶瓷成型工艺。特别是,由至少两种不同类型的纳米颗粒组成的混合纳米悬浮液在润滑和冷却方面表现出优异的协同性能。因此,它们在未来韧性和脆性材料的制造工艺中具有巨大的潜力。审查结果表明,氧化物基纳米悬浮液由于其优异的抗磨损性能和高载热能力,是金属成型和加工工艺的合适候选材料。碳基纳米悬浮液因其优异的润滑性和优异的耐磨性而适用于陶瓷成型工艺。特别是,由至少两种不同类型的纳米颗粒组成的混合纳米悬浮液在润滑和冷却方面表现出优异的协同性能。因此,它们在未来韧性和脆性材料的制造工艺中具有巨大的潜力。碳基纳米悬浮液因其优异的润滑性和优异的耐磨性而适用于陶瓷成型工艺。特别是,由至少两种不同类型的纳米颗粒组成的混合纳米悬浮液在润滑和冷却方面表现出优异的协同性能。因此,它们在未来韧性和脆性材料的制造工艺中具有巨大的潜力。碳基纳米悬浮液因其优异的润滑性和优异的耐磨性而适用于陶瓷成型工艺。特别是,由至少两种不同类型的纳米颗粒组成的混合纳米悬浮液在润滑和冷却方面表现出优异的协同性能。因此,它们在未来韧性和脆性材料的制造工艺中具有巨大的潜力。
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Water-based nanosuspensions: Formulation, tribological property, lubrication mechanism, and applications
Water-based suspensions with nanoparticles as additives have been developed to replace oil-based lubricants for green manufacturing. Optimisation of nanosuspension formulation can enhance their performance and thereby reduce manufacturing costs. Nevertheless, developing high-performance water-based nanosuspensions requires an in-depth understanding of the role of nanoadditives in lubrication. This review summarises the formulation of water-based nanosuspensions, their tribological properties, and lubrication mechanisms. Technical issues are systematically addressed concerning the applications of nanosuspensions in the rolling of steels, machining of difficult-to-cut metals, and abrasive shaping of hard-brittle ceramics. This review facilitates understanding water-based nanolubrication to enable formulating nanosuspensions with a satisfactory manufacturing performance. The review outcomes indicate that oxide-based nanosuspensions are suitable candidates for metal forming and machining processes due to their excellent anti-wear performance and high heat-carrying capacity. Carbon-based nanosuspensions are appropriate for ceramic shaping processes due to their excellent lubricity and superior resistance against abrasion. In particular, hybrid nanosuspensions consisting of at least two different types of nanoparticles demonstrate a superior synergistic performance in lubrication and cooling. They hence have great potential for future manufacturing processes for both ductile and brittle materials.